Automatic CNC Router With Linear Tool Magazine For Panel Furniture

 1

Machine structure

All machine structure are welded by heavy duty tubular.After stress relieved,we use 5 axis cnc machining center to machine this total machine structure,which lays the foundation of higher accuracy of linear rail and rack installation.

 2

Gantry support

All gantry support is made from cast iron.After precision machining,it has three to five times more compression strength compared to steel.and it has good machinability ,durability and excellent anti-vibration properties.

 3

Spindle

It comes standard with 12HP air cooling automatic tool change spindle with standard ER32 collet and ISO30 tool holders.Its spindle speed is from 3000 to 24000RPM

 4

Dust free vacuum hood

It is specially designed for panel furniture production.There are air blast in four different directions, so when tool cutting the panel, air will blow dust up, then dust collector can remove 90 percentage dust by pipes.

 5

Material alignment stops

These material alignment stops plays a very important role during panel alignment. It can keeps panel positions so there is no need for operator to change working origins always, they just need set it one time.And it is very important in wardrobe cabinet production.Because sometimes we need drill holes on one panel both sides, those alignment stops will keeps accuracy of those holes.

 6

12-position linear tool magazine

This linear tool magazine is installed under gantry instead of on the back of machine. It will reduce tool changing time and increase working efficiency.12 tools in total also allow this machine to finish complex process

 7

Nesting vacuum table

There is one big vacuum chamber between two layer of nesting vacuum table,this will improve absorption capability of vacuum table, thus panel material will be hold tightly.Besides we have installed big screws in vacuum table which are used to fix sacrificed MDF sheet,it is much more easier for operator compared to gluing.

 8

Tool calibration

Automatic tool calibration will measure all tools length automatically,thus controller will know very accurate length of each tool, then machine will finish multi tool process smoothly. Besides there is one air pipe beside the tool calibration, before tool calibration, the air pipe will open to remove dust on the surface of tool sensor, which will keeps high accuracy.

 9

Tool holder clamp

This holder clamp supply one easy way for operator to change tool manually only with one ER32 wrench.Compared normal way to tight collet nut with two wrenches,this way is not only safer,but also it can protect tools in the spindle.

 10

Load rollers

This load rollers help operator to load large material panel to vacuum table,thus operator can save labor and be much more working efficiency.

 11

Unloading pusher bar

Automatic unloading function allows people to push finished panels to front tables( we need put one table before the machine if we want to use this function),then operator can load a new panel on the table, after this operator can stick barcode on the finished panels if needed.

 1

X Y axis vertical accuracy

After adjusting verticality of x y axis is less than 0.03mm,then we install location pins between gantry and gantry support.

 2

Adjustable screws

After adjusting verticality of x y axis is less than 0.03mm,we also install adjustable screws between gantry and gantry support.(there is one adjustable screw together on each gantry support)

 3

Spindle vertical accuracy

spindle verticality is also very important. First we adjust spindle verticality less than 0.03mm,then we install location pins on spindle plate

 4

Screws marked

We will mark all screws after testing.There are two advantages for doing this,first mechanical engineer will make sure all screws are tight properly ,secondly once screw loose after using,operator can easily find which part is loose, convenient for maintenance